Isisetshenziswa Esenziwe ngokwezifiso se-CNC Honing samasilinda we-Hydraulic, izimbobo ezijulile, Izingxenye ezinkulu ze-Bore kanye nezicelo ezikhethekile zezimboni


Uhlolojikelele Lwesixazululo Somshini Wokucija Ngokwezifiso
Ngokunemba{0}}kumshini wembobo ongaphakathi, imishini yokucija ejwayelekile ayikwazi ukuhlangabezana nezidingo zokukhiqiza zekhasimende.
Izimboni ezihlukene zinezinselelo ezahlukene zokwenza imishini:
- Ama-workpiece amade kakhulu
- Ama-diameter amakhulu kakhulu
- Izingxenye ezinzima
- Izinto ezikhethekile
- Izidingo zokulungisa eziyinkimbinkimbi
- Izinqubo zokukhiqiza eziyingqayizivele
Umkhiqizi wamasilinda odonsa amanzi angase adinge umshini wokucija i-stroke wamamitha angu-20.
Umhlinzeki we-aerospace angase adinge ukufana kweleveli ye-micron-yebore.
Umkhiqizi wempahla yezimayini angase adinge-umshini wokucija umsebenzi osindayo okwazi ukucubungula amasilinda amakhulu okusekela amanzi.
Umkhiqizi wenjini angase adinge uhlelo lokucija oluzinikele lomklamo othize webhulokhi yesilinda.
Lezi zinhlelo zokusebenza azikwazi ukuxazululwa ngokumane ukhethe imodeli yomshini ojwayelekile.
Badinga:
- Ukuklama kabusha komshini
- Ukwenza ngezifiso
- Amasistimu okulungisa akhethekile
- Uhlelo oluzinikele lwe-CNC
- Ukuthuthukisa inqubo
I-Liruite ihlinzeka Ngezisombululo Zomshini Wokuhlonipha Ngokwezifiso ezisekelwe eminyakeni engaphezu kwe-15 yokuthuthukiswa komshini wokucija we-CNC kanye nesipiliyoni sokukhiqiza.
Izixazululo zethu ezenziwe ngezifiso zihlanganisa:
- Imishini yokucija amasilinda eHydraulic
- Imishini emikhulu yokucija
- Imishini yokucija imbobo ejulile
- Imishini yokucija injini
- Imishini yokucija ingxenye ye-Aerospace
- Imishini ekhethekile yokucija izimboni
I-Liruite ithuthukisa umshini ngamunye ngokusho:
- Ubukhulu bomsebenzi
- Izici zezinto ezibonakalayo
- Amandla okukhiqiza
- Izidingo zokunemba
- Izidingo zokuzenzakalela
Inhloso yokugcina ukuhlinzeka ngohlelo lokucija olufana nenqubo yokukhiqiza yekhasimende kunokuphoqelela izidingo zokukhiqiza ekucushweni okujwayelekile komshini.
Kungani Amakhasimende Edinga Imishini Yokucisha Ngokwezifiso?



Imishini Yokucisha Ejwayelekile Ayikwazi Ukumboza Ubukhulu obukhethekile
Imishini eminingi yokucija ejwayelekile yenzelwe izinhlelo zokusebenza ezijwayelekile.
Kodwa-ke, izingxenye eziningi zezimboni zidlula ububanzi obujwayelekile bemishini.
Izibonelo:
I-Hydraulic Cylinder Enkulu
Izimfuneko:
- Bore ububanzi: 500mm+
- Ubude: 8000mm+
- Isisindo se-workpiece esindayo
Izicelo:
- Izisekelo ze-hydraulic yezimayini
- Imishini ye-Hydraulic
- Imishini yasolwandle
Izingxenye Zembobo Ejulile
Izimfuneko:
- Ukujula komshini omude
- Ukuqina okuqinile
- Ukuphela kwendawo elawulwayo
Izicelo:
- Amashubhu weHydraulic
- Imishini yamandla
- Amapayipi ezimboni
Izingxenye ze-Aerospace
Izimfuneko:
- Ukunemba okuphezulu
- Ukulawula inqubo eqinile
- Izinto ezikhethekile
- Kulezi zinhlelo zokusebenza, izakhiwo zemishini ezenziwe ngezifiso ziyadingeka.
I-Liruite iklama imishini yokucija ekhethekile ngokwemidwebo yamakhasimende kanye nezidingo zokucubungula.
Izimboni Ezihlukene Zidinga Izinqubo Ezihlukene Zokuhlonishwa
Amapharamitha wokudumisa awafani kuzo zonke izingxenye.
Izinto ezihlukile zidinga okuhlukile:
- Amatshe okucija
- Isivinini se-spindle
- Isivinini sohlangothi
- Ingcindezi yokwandisa
- Izimo zokupholisa
Izibonelo:
I-Cast Iron Cylinder Block
Gxila:
- Ukuthungwa kwendawo
- Ukugcinwa kwamafutha
- Ukungqubuzana okuphansi
I-alloy Steel Hydraulic Cylinder
Gxila:
- Ukugqoka ukumelana
- Ukunemba kwe-Bore
- Impilo ende yesevisi
Ishubhu yensimbi engagqwali
Gxila:
- Ikhwalithi yobuso
- Ukumelana nokugqwala
Onjiniyela be-Liruite benza ngokwezifiso:
- Amathuluzi okucija
- Icubungula amapharamitha
- Ukucushwa komshini
- Ngokuhambisana nezici ze-workpiece.
I-Liruite Custom Honing Machine Development Inqubo
Isinyathelo 1: Ukuhlaziywa kwengcezu yokusebenza
Ngaphambi kokuklama imishini, uLiruite uyahlola:
Ulwazi lwe-Workpiece
Kubandakanya:
- Umdwebo
- Bore diameter
- Ubude be-Bore
- Okubalulekile
- Isisindo
- Inani lokukhiqiza
Isibonelo:
I-Hydraulic Cylinder:
|
Ipharamitha |
Ibanga |
|
I-Bore Diameter |
50mm-1600mm |
|
Isifo sohlangothi |
500mm-20000mm |
|
I-Trust Capacity |
0.1t–5000t |
Ingxenye Yenjini:
|
Ipharamitha |
Ibanga |
|
I-Bore Diameter |
30mm-950mm |
|
Isifo sohlangothi |
70mm-4500mm |
Isinyathelo sesi-2: Idizayini yesakhiwo somshini
Ngokusekelwe kwizidingo zamakhasimende, i-Liruite iklama:
Umbhede Womshini
Isakhiwo sombhede sinquma:
- Ukuzinza
- Ukumelana nokudlidliza
- Ukunemba{0}}kwesikhathi eside
Imibhede yomshini we-Liruite yakhiwe ngezakhiwo zensimbi ezishiselwe kanye{0}}nokwelashwa kokukhululeka ukuze kuncishiswe ukuwohloka phakathi nokusebenza.
Spindle System
Isistimu yokuphotha ilawula:
- Ukujikeleza kokucija
- Ukusika ukuzinza
- Isizukulwane esingaphezulu
Amasistimu wokuphotha enziwe ngokwezifiso angaklanywa ngokuya ngale ndlela:
- Bore diameter
- Usayizi wethuluzi
- Imfuneko yokususwa kwezinto
Imishini yokucija i-Liruite CNC ejwayelekile isebenzisa:
- I-gearbox enembile
- I-Servo motor drive
- Kungeniswe{0}}amabhodi anembayo aphezulu
Amapharamitha ajwayelekile we-spindle:
|
Into |
Ukucaciswa |
|
Amandla Ezimoto |
5.5kW |
|
Ibanga Lejubane |
17-180 rpm |
|
Ukulawula Isivinini |
Ukulungiswa okungenasinyathelo |
Isinyathelo sesi-3: Ukwenza Ngokwezifiso Ithuluzi Le-Honing
Ithuluzi honing lithinta ngqo izinga machining.
I-Liruite ithuthukisa amathuluzi enziwe ngezifiso ngokusho:
Bore Size
Izibonelo:
- Izimbobo ezincane ezinembayo
- Amasilinda we-hydraulic aphakathi
- Amasilinda amakhulu ezimboni
Okubalulekile
Amatshe ahlukene akhethelwa:
- Insimbi
- Insimbi ye-carbon
- Insimbi ye-alloy
- Insimbi engagqwali
Imfuneko Yobuso
Amapharamitha afaka:
- Ubulukhuni
- I-Crosshatch angle
- Izinga lokususwa kwezinto
I-Liruite Custom Honing Machine Amandla Ezobuchwepheshe
1. Long Stroke Honing Machine
Okwamasilinda{0}}e-hydraulic amade kakhulu nezimbobo ezijulile.
Izicelo:
- Amasilinda angamaHydraulic
- Imishini yezimayini
- Izingxenye zezimboni ezinzima
Amandla obuchwepheshe:
|
Ipharamitha |
Ukucaciswa |
|
Ubude be-Stroke |
1000mm-20000mm |
|
I-Bore Diameter |
Φ50mm–Φ560mm |
|
Ubude Obungokwezifiso |
Kufika ku-20000mm |
Imishini yochungechunge ye-Liruite QWH/SWH ihlinzeka ngokucushwa kwe-stroke okuningi:
- 1000mm
- 2000mm
- 3000mm
- 5000mm
- 8000mm
- 10000mm
Kunezixazululo ezenziwe ngezifiso ezitholakalayo.
2. Umshini Wokucija Omkhulu
Ngezicelo zezimboni ezinzima.
Izicelo:
- Izisekelo ze-hydraulic
- Amasilinda amakhulu
- Imishini yezimboni
Amandla obuchwepheshe:
|
Ipharamitha |
Ukucaciswa |
|
I-Bore Diameter |
Φ30mm–Φ1600mm |
|
Isifo sohlangothi |
5000mm-10000mm |
|
Ngokwezifiso |
Iyatholakala |
I-Liruite QWH-Uchungechunge lwe-Z lusekela izixazululo zomshini ezenziwe ngokwezifiso ezinkulu.
3. I-Heavy Duty Hydraulic Honing Machine
Idizayinelwe izingxenye ezinkulu nezisindayo.
Izicelo:
- Izisekelo ze-hydraulic yezimayini zamalahle
- Imishini enzima
- I-Industrial hydraulic systems
Amapharamitha ajwayelekile:
|
Into |
Ukucaciswa |
|
I-Bore Range |
Φ50mm–Φ1000mm |
|
Isifo sohlangothi |
1000mm-10000mm |
|
I-Fixture Range |
260mm-1400mm |
Uchungechunge lwe-JWH{0}}lwemishini yokucisha umsebenzi olusindayo ludizayinelwe izinhlelo zokusebenza ezinkulu zamasilinda we-hydraulic.
4. High Precision Honing Machine
Okwezinhlelo zokusebenza ezidinga ukulawulwa okuqinile kwe-dimensional.
Ukusebenza okujwayelekile:
|
Ipharamitha |
Amandla |
|
Ukunemba |
H6-H8 |
|
Ukujikeleza |
0.02mm–0.04mm |
|
Ukuqina Kobuso |
I-Ra0.2–Ra0.4 |
Ngokwezifiso CNC Control System
Uhlelo lokulawula lungenye yezingxenye ezibaluleke kakhulu zomshini wokucija ngokwezifiso.
I-Liruite ithuthukisa isoftware yokulawula i-honing ezinikele.
Imisebenzi ihlanganisa:
Ukuphathwa Kwepharamitha
Ama-opharetha angasetha:
- Isivinini se-spindle
- Isivinini sohlangothi
- Isimo sohlangothi
- Izinga lokuphakelayo
Ukuqapha Inqubo
Ukuqapha{0}}kwangempela kwesikhathi:
- Layisha
- Isikhundla
- Isimo somshini
Ukulungiswa Kokunemba Okuzenzakalelayo
Isistimu inganxephezela izimo zomshini futhi ithuthukise ukungaguquguquki kwezinto zokusebenza.
Ukucushwa kobuchwepheshe:
|
Into |
Ukucaciswa |
|
Bonisa |
15-intshi isikrini esithintwayo sombala |
|
Lawula |
Liruite ozinikele honing uhlelo |
|
Ukusebenza |
Imodi ezenzakalelayo/eyenziwa ngesandla |
|
Isixhumi esibonakalayo |
Ukusekelwa{0}}kwezilimi eziningi |
Ukuhlanganiswa Okuzenzakalelayo Okuzenzakalelayo
Izimboni zesimanje zivame ukudinga okungaphezu komshini owodwa.
I-Liruite ingahlanganisa:
Isistimu Yokulayisha Okuzenzakalelayo
Kubandakanya:
- Irobhothi liyalayisha
- Ukudluliswa kwesilinda seHydraulic
- Ukuma kwendawo yokusebenza
I-Automatic Fixture System
Izinketho:
- Ukulungiswa okwenziwe ngesandla
- I-pneumatic fixture
- Ukuphoqa okuzenzakalelayo
Uhlobo lwe-V-elijwayelekile:
50mm-620mm
Imikhiqizo eyenziwe ngokwezifiso itholakalela izingxenye ezinkulu.
Uhlelo Lokuhlola Okuzenzakalelayo
Ukuhlanganisa okungenzeka:
- Isilinganiso sokubhoreka
- Impendulo yobubanzi
- Ukuqoshwa kwedatha yekhwalithi
Izicelo Ezijwayelekile Zomshini Wokucisha Ngokwezifiso
1. Ukukhiqizwa Kwesilinda Emanzi
Amakhasimende:
- Abakhiqizi bemishini yobunjiniyela
- Abahlinzeki bemishini yezimayini
- Izimboni ze-hydraulic cylinder
Izimfuneko:
- I-bore enkulu
- Uhlangothi olude
- Ukusebenza kokuvala okuzinzile
Isixazululo se-Liruite:
- Umshini wokugcwalisa uwoyela we-CNC omude
- Isistimu ye-heavy fixture
- Isinxephezelo esizenzekelayo
2. Izingxenye Zegiya Lendiza Yokuhlala
Izimpahla zokuhlalisa indiza zidinga:
- Ukuthembeka okuphezulu
- Ukunemba kwe-Precision bore machining
- Ikhwalithi yendawo ezinzile
Isixazululo sangokwezifiso sihlanganisa:
- Precision honing tooling
- Amapharamitha womshini olawulwayo
- Ukuhlolwa kokunemba okuphezulu
3. Izingxenye Zenjini Kadizili
Izicelo:
- Amabhulokhi we-cylinder
- Ama-cylinder liners
Izimfuneko:
- Ukulungiswa kwendawo
- Ukungaguquguquki Bore
- Ukuphindaphinda kokukhiqiza
Ukusekelwa kwezixazululo ze-Liruite honing injini:
- Bore diameter
- Ubulukhuni bobuso
- Ukulawulwa kwenqubo ngokwezifiso
4. Imishini Yokumba Amalahle
Izicelo:
- Izisekelo ze-hydraulic
- Amasilinda ezimayini
Izimfuneko:
- Umsebenzi-wokwenza imishini onzima
- Ukucubungula ubukhulu obukhulu
- Imijikelezo yesevisi emide
I-Liruite ithuthukisa imishini ezinikele ngokuya ngemininingwane yemishini yezimayini.
Kungani Khetha Isixazululo se-Liruite Custom Honing Machine?
1. Isipiliyoni Somkhiqizi Womshini Wokucija
I-Liruite igxile ekuthuthukisweni komshini wokucija i-CNC kusukela ngo-2010.
Amakhono afaka:
- CNC honing ovundlile imishini
- Imishini yokucija eqondile
- Amarobhothi ezimboni
- Imigqa yokukhiqiza ezenzakalelayo
2. Ikhono Lobunjiniyela Eliphelele
I-Liruite inikeza:
- Idizayini yomshini
- Ukuthuthukiswa kwamathuluzi
- Ukuhlola inqubo
- Ukuhlanganiswa okuzenzakalelayo
Amakhasimende akudingeki axhumanise abahlinzeki abaningi.
3. Kwenziwa Ngokwezifiso Kunokuba Kufane
Yonke iphrojekthi iqala ku:
- Umdwebo wekhasimende
- Imfuneko yokukhiqiza
- Ithagethi yomshini
Izixazululo zenziwa mayelana nohlelo lokusebenza lwangempela.
4. Ubuchwepheshe obuzimele
U-Liruite ungumnikazi:
- Honing control software
- Ubuchwepheshe bokuklama umshini
- Yazi inqubo-kanjani
Le nkampani ithuthukise imishini yokucija i-CNC kanye nemishini ezishintshayo ehlobene enamakhono azimele empahla yobuhlakani.
Isixazululo Somshini Wokucija Ngokwezifiso nguLiruite
Izinhlelo zokusebenza zemishini ezikhethekile zidinga okokusebenza okuklanywe ngokuzungeza ingxenye, hhayi imikhawulo yemishini.
I-Liruite ihlinzeka ngemishini yokucija eyenziwe ngokwezifiso yamasilinda amanzi,{0}}izingxenye zembobo ejulile, izingxenye zenjini, izingxenye ze-aerospace kanye nemikhiqizo yezimboni esindayo.
Kusukela ekwakhiweni kwesakhiwo somshini kanye nokuthuthukiswa kwamathuluzi okucija kuya ekulawuleni i-CNC nokuhlanganiswa okuzenzakalelayo, i-Liruite yakha izixazululo eziphelele zokuhlonza ngokuvumelana nezidingo zamakhasimende.
Ngobude be-stroke obenziwe ngokwezifiso, uhla lokubhoboza, isistimu yokulungisa kanye nemingcele yenqubo, i-Liruite isiza abakhiqizi bathuthukise ukunemba kwe-bore, ikhwalithi yendawo kanye nokuzinza kokukhiqiza kwezicelo ezifunwa yizimboni.
