I-Hydraulic Cylinder Honing

I-1 Spindle gearbox QWH-01 Liruite
2 Spindle motor 7.5KW Dongsheng
3 Spindle Motor Drivers Schneider
4 Okuphakelayo Motor 1KW Schneider
5 Okuphakelayo Motor Driver Schneider
6 Injini ephindaphindayo engu-4.5KW Schneider
7 Schneider umshayeli wemoto ophindaphindayo
8 Isistimu Yokulawula Idijithali ye-JW-2 Isistimu Ekhethekile Schneider
Isikrini sokuthinta esingu-9 Intshi sonke-emshinini{2}uwodwa i-Kunlun
10 Bearings NSK Japan Seiko
Izithandani eziyi-11 ezivela e-Italy
12 Izixhumi zezindiza/izingxenye zikagesi iSchneider Electric
13 Ithuluzi Honing Liruite
14 I-Fixture V-yohlobo lwe-Fixture: 260-1400mm Liruite
15 Isistimu yokuhlunga,{1}}ukuhlunga kwamazinga amathathu,{2}}ikhwalithi ephezulu yomkhiqizo wamaShayina
16 Amanye ama-brand{1}ekhwalithi aphezulu wamaShayina njengezingxenye eziyisipele, ama-guide rails, izingxenye zomoya, njll.

Lo mzimba wethuluzi lomshini wenziwe ngamaphrofayili ensimbi ashiselwe futhi uthola ukufudumala okuningi ukuze unciphise ingcindezi, uqinisekise ukususwa kwengcindezi yokushisela. Icutshungulwa kusetshenziswa umshini omkhulu we-gantry machining futhi iqedwa ekusebenzeni okukodwa kokubopha. Ithuluzi lomshini linamandla aphezulu kanye nokunemba okuhle kakhulu kokuma kwejometri. Futhi ingaqinisekisa-ukuzinza kwesikhathi eside nokunemba okuphezulu kwethuluzi lomshini.

Ibhokisi lokuphotha liyingxenye eyinhloko yaleli thuluzi lomshini, nawo wonke amagiya aneleveli yokunemba engu-6 futhi wonke amabheringi angeniswa{1}}amabheringi anembayo aphezulu, aqinisekisa isivinini esikhulu, isilinganiso sokudlulisela okuphezulu, nokusebenza komsindo ophansi kokudluliswa. Ngasikhathi sinye, zonke izakhi zenziwe zathuthukiswa ngokuhlaziywa kwamandla wesici esilinganiselwe kanye nokulingiswa okuguquguqukayo kwekhompiyutha, okubonisa ukwethembeka okuphezulu. Ibhokisi lokuphotha lenzelwe ngokukhethekile imishini yokujula imbobo ejulile, engafinyelela ukucijwa kwamandla okungaguquki kokufakwa kwamapayipi ngaphakathi kobubanzi bomshini. Idivayisi eslayidayo yepuleti lokudonsa lebhokisi lokuphotha ingasusa kalula ibhokisi lokuphotha kanye nethuluzi lokucija embobeni ewumshini ngemva komjikelezo owodwa wokucija, yenze kube lula ukuhlola imbobo nokulinganisa, yenze kube lula ukushintshwa kwamatshe kawoyela nezinto zokusebenza, igcine ikhanda lokucija lisesimweni esiphephile, futhi igweme ukuklwebha ucezu lokusebenza. Ngesikhathi esifanayo, ku-workpiece efanayo, imingcele yokuqala nokuphela kwe-stroke ingaqinisekiswa ukuthi izohlala ingashintshiwe, futhi umjikelezo womsebenzi olandelayo, asikho isidingo sokusetha kabusha imingcele, okuthuthukisa ukusebenza kahle komsebenzi.

Uhlelo olubuyiselayo luqukethe injini ephindaphindayo, i-gearbox yokunciphisa, amabhokisi e-sprocket asebenzayo kanye ne-passive sprocket, nama-roller chain. Amandla aphindaphindayo ngu-4.5KW, ijubane eliphindaphindayo lingamamitha angu-0-40 ngomzuzu, futhi ijubane liyalungiseka. Isistimu inokunemba kokuma okuphindaphindiwe okungu-0.1mm. Ukuqina kweketango kuye kwalungiswa ngaphambi kokushiya ifektri, futhi ngemva kokusebenza isikhathi esithile, kudinga ukuhlolwa njalo ngokulungisa i-M30 nut emsileni wombhede wokuphotha.

Ihlanganiswe ne-servo motor, i-harmonic reducer, izinyo elilodwa lokusheshisa iplanethi, ukuhlanganisa, njll. Isistimu yesinxephezelo se-oilstone ezenzakalelayo, enokulungiswa kokuphakelayo okungu-0.001mm, iqinisekisa ukuzinza kobukhulu bemishini.

Isistimu yokulawula iwuhlelo lokulawula{0}}elithuthukisiwe lokulawula i-honing yi-Liruite, olunomshini wokuthinta isikrini esingu-15 'womuntu{2}}okusetshenziswa kubonwa ngomshini. Zonke izingxenye zikagesi ziyimikhiqizo yomkhiqizo eyaziwayo enezinga lokuvikela le-IP65 noma ngaphezulu, ukusebenza okuthembekile, nezixhumi ezibonakalayo ezibekelwe okokufaka nokukhiphayo, isixhumi esibonakalayo sokulawula isikrini sokuthinta, isibonisi sombhalo wezilimi eziningi, esisetshenziselwa okokufaka kwamapharamitha okucubungula, ukucubungula ukuqapha, nemisebenzi yokulawula mathupha; Bonisa ngokushukumisayo isimo senqubo yokucija, futhi usethe amapharamitha omshini afana nesivinini sokucija ikhanda, isivinini sokushaywa unhlangothi esiphindaphindayo, indawo yestroke ephindaphindayo, izinga lokuphakelayo, nezinga lokuphakelayo esikrinini esithintwayo. Ukusebenza ngesandla, ukuqapha umshini, nokuboniswa kwe-alamu yephutha yokunyakaza okuhlukahlukene komshini wokucija nakho kungenziwa. I-alamu yephutha iboniswa kusixhumi esibonakalayo se-alamu yephutha lesikrini esithintwayo, esingakhomba ngokushesha indawo yephutha ngokubonisa iphutha nokubonisa umbhalo. Uhlelo lunomsebenzi wokushintsha owenziwe ngesandla kanye nokuzenzakalelayo. Uhlelo lunomsebenzi wokulungisa ukunemba kwejiyomethri okuzenzakalelayo ukuze kuqinisekiswe ukuhambisana kobukhulu be-honing workpiece.Ikhabethe lokulawula ugesi lingakwazi ukuzimela ngokubheka phezulu noma libekwe ngaphansi kombhede.

Idivayisi ihlanganisa isistimu yokugcoba, isistimu yokuhlunga kazibuthe, njll. Isihlukanisi samagnetic sokuhlunga kwesibili, esinamandla okuhlunga angaphezu kuka-50L/min, umthamo wamathangi kawoyela angu-500L, izinga lokushisa elilungisekayo, kanye nebhokisi elizimele lokuqoqa i-chip ukuze kukhishwe kalula imfucuza ehlungiwe. Kuye ngesimo, isihlungi setheyiphu yephepha singakhethwa ukuze sihlunge{4}}izinto ezingezona kazibuthe futhi isipholile sikawoyela singasetshenziswa ukuze kugcinwe izinga lokushisa eliqhubekayo likawoyela wokucija. Ukucushwa okukhethekile kokunikezwa kungaphansi kohlu lwempahla entweni yesishiyagalombili.

Dizayina izinto eziyisipesheli ezinobubanzi obulungisekayo kanye nendlela yokulayisha nokulayisha ngesandla. Ukuma kwe-fixture kunokwethenjelwa, kulula ukulungisa, futhi ukulayisha nokulayisha kulula futhi kuyashesha. Imishini ezenzakalelayo ye-pneumatic kanye nezinhlelo zokulayisha nokukhipha okuzenzakalelayo zingahlonyiswa ngokuzikhethela, futhi ulayini wokukhiqiza wokucija ungenziwa ngokwezifiso ngokuya ngezidingo zamakhasimende. Ukucushwa okukhethekile kokunikezwa kungaphansi kohlu lwempahla entweni yesishiyagalombili.

Iminyaka engu-1:15 yesipiliyoni ocwaningweni nasekukhiqizweni kwemishini yokucija
2:Isoftware yokusebenza komshini wokucija enamalungelo empahla yobuhlakani ezimele
3:Izingxenye zemoto nezikagesi zitholakala kumikhiqizo yaseYurophu noma yaseJapan
4:Ukuthembeka kubonwa yimakethe
5:Ithimba lezobuchwepheshe elihle kakhulu
6:Kuhle ngemva{1}}kwethimba lesevisi yokuthengisa

1:Kusukela ngo-2010, umkhiqizi womshini wokucija owaziwa kakhulu emakethe yaseShayina.
2:Sineqembu elinolwazi, elisencane, nelinomthwalo wemfanelo.
3:Sineqembu elihle kakhulu lezobuchwepheshe. Siyaziqhenya ngemikhiqizo yethu.
4:Isiqiniseko sekhwalithi! Ngaphambi kokuletha ekhasimendeni, umnyango wokuqondisa ikhwalithi wefekthri ulawula ngokuqinile ikhwalithi.
5:Enza ngendlela oyifisayo imishini namathuluzi okucija akhethekile ngokwezidingo zamakhasimende zokucija ama-workpiece akhethekile.

Njengamanje, imishini yokucija ihlukaniswe ngokuyinhloko ngezinhlobo ezimbili: mpo kanye nevundlile. Imishini emile iphinde ihlukaniswe yaba yizinhlobo zeziteshi eziningi kanye nesiteshi esisodwa. Ngaphezu kwalokho, imishini eqondile ihlukaniswe yaba yimishini yokucija amahinge kanye nemishini yokucija yokunweba

Umshini wokucija ovundlile une-spindle ehamba ngokuvundlile. Inzuzo yalo mshini wokucija ukuthi ungacubungula ama-workpieces anemivimbo emide kakhulu, kuze kufike kumamitha angama-20. Okubi ukuthi umshini wokucija ovundlile awunakho ukunemba komshini ngenxa yokunyakaza okuvundlile kwe-spindle, futhi i- honing rod ingaphansi kwamandla adonsela phansi ayo, okwenza ingakwazi ukucubungula ama-workpieces{3}}ngokunemba okuphezulu. Ngakolunye uhlangothi, umshini wokucija ome mpo ungacubungula ama-workpieces ngokunemba okuphezulu{{5}okuphezulu, futhi umkhawulo we-taper ne-ellipse ngemva kokucija ungafinyelela ku-0.001mm. Nokho, ngenxa yemikhawulo, umshini wokucija oqondile awukwazi ukucubungula ama-workpiece amade kakhulu. Ukucubungula ama-workpieces angaphezu kwamamitha angu-3 kudinga ukuphakama kwesitezi esiphezulu esakhiweni sefekthri.

Umshini wokucija i-hydraulic honing usetshenziswa kakhulu ukwenza ama-cylinder cylinder liners. Ekwenziweni kwemishini yama-cylinder liners, ingaphezulu le-cylinder liner lingaba namaphethini afanayo namadayimane amancane, aziwa nangokuthi amaphethini okucija. Ukwakhiwa kwamaphethini okucija kungakha ungqimba lwefilimu yamafutha endaweni yangaphakathi yodonga lwe-cylinder liner, ukuvimbela ukugaya okomile. Lokhu kukhulisa kakhulu impilo yeringi yokuvala isilinda futhi kunganciphisa futhi kunciphise ukukhasa nokuzamazama kwesilinda uma iphansi.

Amashadi ashisayo: i-hydraulic cylinder honing, abakhiqizi be-hydraulic cylinder honing baseChina