Umshini Omkhulu Wokucija Wangaphandle

 

Isamba samandla omshini: 22kW - 75kW
Icubungula ugongolo: 700-900cm3/h, esiphezulu: 1200cm3/h
Ukunemba kobukhulu: H6-H8
Ubude bokushaywa unhlangothi (mm): 3000mm - 25000mm
Ukucubungula ububanzi Bore ububanzi (mm): 200mm-1000mm

 

 Ukusebenza okulula nokulula

 Izidingo eziphansi zama-opharetha
 Isikhathi esifushane sokuqondisa i-clamping kanye nokusebenza kahle okuphezulu kokucubungula

 

 

 Umshini wokucija wangaphandle ungathuthukisa kuphela Ukunemba Kwefomu
 Umshini wokucija wangaphandle awukwazi ukushintsha indawo
 I-Concentricity ayikwazi ukulungiswa

 

 

Imodeli	Ubude bebhore(mm)	Ububanzi bebhore (mm)	SIZE L(mm)	SIZE W(mm)	SIZE H(mm)	Isisindo (kg)
I-WYH-3000Z	3000	Φ200-φ1000	5024	1870	2050	70000
I-WYH-5000Z	5000	Φ200-φ1000	81024	1870	2050	90000
I-WYH-6000Z	6000	Φ200-φ1000	93024	1870	2050	110000
I-WYH-8000Z	8000	Φ200-φ1000	11540	1870	2050	160000
I-WYH-10000Z	10000	Φ200-φ1000	13540	1870	2050	200000
I-WYH-12000Z	12000	Φ200-φ1000	15540	1870	2050	260000
I-WYH-15000Z	15000	Φ200-φ1000	18540	1870	2050	300000
I-WYH-16000Z	16000	Φ200-φ1000	19540	1870	2050	350000
I-WYH-18000Z	18000	Φ200-φ1000	21540	1870	2050	400000
I-WYH-20000Z	20000	Φ200-φ1000	23540	1870	2050	450000

 

 

Umshini wokucija ulungele ukucija isiyingi sangaphandle sezinto zokusebenza ezinobubanzi obusuka ku-110 mm kuya ku-1000 mm nobude obusuka ku-1000 mm kuya ku-20000 mm.

 

• Umjikelezo wokucubungula: 500-900 cm³/ h (ubukhulu kufika ku-1200 cm³/h).
• Ukucubungula ukunemba kobukhulu: h6~h7.
• Ubulukhuni bobuso ngesikhathi sokucutshungulwa: Ngaphansi noma bulingana no-Ra0.4.
• Isisindo esiphezulu se-workpiece phakathi kokuphezulu: 20000 kg.
• Amandla aphelele ethuluzi lomshini: 75 kW.
• Umthwalo wethuluzi lomshini{0}}umthamo wokuthwala: 20T

 

Umfanekiso 1 Umshini wokucija wangaphandle

 

 

Amandla e-spindle motor: 37.5 kW.
Amandla enjini yokuphakelayo: 1 kW.
Amandla ahambisanayo enjini: 9.8 kW.
Isihlalo sokusekela injini: 1 kW
I-motor ephakamisa izihlalo: 2 kW.

 

 

Umshini wokucija ngokuyinhloko wakhiwe ibhokisi lokuphotha, ikhanda lokucija, umzimba wombhede, ukusekela isiqeshana sokusebenza (ongakukhetha), indlela ephindaphindayo, i-tailstock, isistimu yokusebenza yokulawula, isistimu yokupholisa, negobolondo langaphandle.

 

Ukwakhiwa komshini wokucija wangaphandle wangaphandle

 

 

Isiphetho se-spindle: GB A2-15.
I-spindle phakathi{0}}nobubanzi bembobo: 95 mm.
Imbobo ye-taper esekupheleni yangaphambili ye-spindle: metric 100.
Isivinini se-spindle: 2-speed eguquguqukayo ngokuqhubekayo.
Ibanga lejubane lomphimbo: 39 r/min kuya ku-230 r/min.
Ububanzi be-chuck yemihlathi emine: φ 1200 mm.
Iphampu yamafutha okugcoba: 6 L/min.

 

Ukubukeka kwebhokisi lokuphotha

 

 

Ikhanda lokucija lithatha-uhlaka lohlaka lwezendlalelo ezintathu, olungafinyelela{1}}ukuntanta okunezinhlangothi eziningi; Ukuntanta okuningi- kwekhanda lokucija kuqinisekisa ukumisa maphakathi nendawo okuzenzakalelayo kocezu lokusebenza phakathi nenqubo yokucija.

Ikhanda lokucija liqukethe indlela yesihlalo se-oilstone, ifremu yangaphakathi, ifremu ephakathi, ifremu yangaphandle, kanye nesistimu yokulinganisa. Okuphakelayo kwetshe likawoyela kunikwa amandla yinjini yokuphakelayo kuhlaka lwangaphakathi, futhi kudluliselwa ngesinciphisi, igiya le-bevel, isikulufu, ibhande le-synchronous, nesondo elivumelanayo. Iphakelwa ngokuzenzakalelayo ngokulawula uhlelo

 

Ukwakhiwa kwekhanda lokucija

 

Uxhumano phakathi kohlaka olungaphakathi nohlaka olumaphakathi luncike kumashafu aphezulu naphansi ozimele ongaphakathi, indlela yokugingqa nokuslayida, kanye nendlela yokuhlehlisa. Uhlaka lwangaphakathi olungaguquki lungagingqika futhi lushelele phezulu naphansi futhi lujikijele kwesokunxele nakwesokudla kuhlaka oluphakathi, futhi lufakwe isistimu yebhalansi ye-nitrogen ukuze kwehlise isisindo sozimele wefreyimu engaphakathi nezinye izingxenye. Kukhona indlela yokushayela ngezikulufu, indlela yokunciphisa, kanye ne-servo motor kuhlaka lwangaphakathi, ekwazi ukubona ukunyakaza kwesokunxele nesokudla kwendlela yokuhamba yesihlalo sikawoyela, futhi ibone ukuphakelwa kanye nokuncipha kwetshe likawoyela.

Indawo yokufaka i-oilstone seat mechanism ilungiswa ngokuya ngebanga lokucubungula. Isikhombi sesihlalo se-oilstone sihambisana nendawo yerula lekhanda le-honing. I-oilstone igxiliswe kumshini wesihlalo se-oilstone ngokusebenzisa i-oilstone clamping block, engalungisa ngokushesha futhi kalula indawo yesihlalo se-oilstone futhi ithathe indawo ye-oilstone.

 

Indlela yesihlalo samatshe samafutha

 

 

Usekelo locezu lokusebenza ngokuyinhloko luqukethe uhlaka losekelo lwe-arc-olumise okwe-arc, indlela yokushwiba ingalo, indlela yokuphakamisa, njll. Amandla amakhulu asekelayo ngu-30 kN, i-stroke yohlaka losekelo luyalungiseka phakathi kwebanga elingu-0-280 mm, i-stroke yendlela yokuphakamisa ingu-10 mm, futhi irola yohlaka losekelo yenziwe ngezinto ezisetshenziswayo zenayiloni ukuvimbela ukuklwebheka ucezu lomsebenzi.

Ithuluzi lomshini lingahlonyiswa ngesethi yezisekelo ze-workpiece ukuvimbela ngempumelelo ucezu lokusebenza ukuthi unganwayanga phansi.

 

 

Isimo esiqondile sokusekela i-workpiece

 

 

Usekelo lwengcezu yokusebenza esimweni esibhidlikile

 

Umdwebo wohlelo lokulungiswa kohlaka lokusekela ucezu lokusebenza

 

 

Indlela ebuyiselanayo iqukethe ukuhlanganiswa kwebhokisi le-sprocket elisebenzayo, ukuhlanganiswa kwebhokisi le-sprocket eliqhutshwayo, ipuleti lokudonsa, iketango lokuxhuma ipuleti, iqembu labakaki bochungechunge, iketango, iketango lokuhudula, njll. I-servo motor ishayela ikhanda lokucija elifakwe ebhodini lokuhudula ukuze kuzuzwe ukunyakaza okuhambisanayo, isinciphisi seplanethi, kanye nesinciphisi seplanethi.

Isivinini esiphindaphindayo: 1 m/min kuya ku-25 m/min

 

Umdwebo wohlelo lokuhlanganiswa kwebhokisi le-sprocket elisebenzayo

 

 

I-tailstock iqukethe ingxenye yesisekelo kanye ne-tailstock, efakwe phezulu okulayishiwe, kanye ne-tailstock sleeve stroke engu-280 mm.

 

Umdwebo we-Schematic we-tailstock

 

 

Ithuluzi lomshini lamukela isistimu yokulawula ikhompuyutha yemboni yedijithali ngokugcwele, enesikrini sokuthinta se-LCD esingu-15 inch ukuze sisebenze, -isikhombikubona esinobungane, umthamo wolwazi omkhulu, kanye nokusebenza okulula nokulula.

Ukuqoqwa kwedatha yesikhathi sangempela,{0}}impendulo yesikhathi sangempela, nokulungiswa kwamapharamitha wenqubo lapho kusebenza. I-database eguquguqukayo yepharamitha yokucubungula eqinile, opharetha udinga kuphela ukufaka ububanzi bangaphandle be-workpiece, futhi ithuluzi lomshini likhiqiza ngokuzenzakalelayo isivinini sokuphotha esihambisanayo, igiya lebhokisi lokuphotha, izinga eliphezulu lomthwalo, i-torque ephezulu yokuvikela namanye amapharamitha. Yehlisa umsebenzi wabasebenzisi futhi uvimbele ngempumelelo imisebenzi eyiphutha.

Isistimu yokulawula okuphakelayo kwamatshe kawoyela ingathola amaphuzu aphezulu naphansi, kanye ne-taper yangaphandle ye-workpiece ngesikhathi sangempela-ngesikhathi sokucutshungulwa, futhi iwabonise{1}}ngesikhathi sangempela esikrinini esiboniswayo ngendlela yesithombe. Ngamaphuzu aphezulu naphansi atholakele, ukusebenza kwezandla akudingeki, futhi ithuluzi lomshini lizokwenza ukulungiswa kwe-stroke emfushane ezindaweni eziphakeme ngokwalo; Lapho ijika lokucubungula lisondela emgqeni oqondile, i-cylindricity yendilinga yangaphandle iyavumelana kakhulu. Iphinde isekele ukulungiswa kwe-stroke emfishane, okushintshwayo okushintshwayo kwe-stroke kanye nobukhulu. Isilinganiso se-inthanethi nohlelo lokulungisa oluzenzakalelayo lokucubungula umthwalo lungafinyelela ukulawula okuzenzakalelayo kokucija kwasendaweni.

Isikrini sokuthinta esihlelekayo singafaka kalula usayizi wesiqeshana sokusebenza futhi sibale isivinini esifanelekile se-spindle. Isikrini esithintwayo singaphinda sibonise isimo sangempela-sesikhathi sokusebenza sethuluzi lomshini: umthwalo wokuphotha, amaphoyinti aphezulu naphansi wendingilizi yangaphandle yendawo yokusebenza, indawo yokucija ikhanda, isikhathi sokucija, isilinganiso sokuphakelayo, ububanzi bamandla, njll. Kumapharamitha ayinhloko okucubungula, ukushaywa, ukucindezela, nesikhathi, kunesinqamuleli sokuzilungisa ngokuqondile usebenzisa isikrini sokuthinta. Imishini inomsebenzi wokulungisa okuzenzakalelayo wezingxenye. Ngemva kokuthola indawo lapho i-diameter yangaphandle ye-workpiece inkulu kakhulu, ukulungisa okuzenzakalelayo kungavulwa ukuze kulungiswe ngokuzenzakalela-ububanzi bokulungisa kule ndawo.

 

I-Human Computer Interface

 

 

Isistimu yokupholisa ifakwe-idivayisi yokuhlunga yezigaba ezintathu ehlanganisa iphampu kawoyela, isihlukanisi kazibuthe, isihlungi setheyiphu yephepha, kanye nesikrini sokuhlunga. Amafutha okucija aqale adlule kusihlukanisi kazibuthe, esingasusa ngokuzenzakalelayo udaka oluningi lwempushana yensimbi emafutheni okucija, bese sidlula esisefweni setheyiphu yephepha, okuyilapho kukhishwa khona ingxenye enkulu yempushana yensimbi nempushana yetshe likawoyela emafutheni okucija. Ekugcineni, uketshezi olusebenzayo olujikelezayo lunikezwa endaweni yokusebenza ngesihlungi sethangi likawoyela, iphampu kawoyela, kanye nepayipi. Inani lamafutha okupholisa lingalungiswa ngokuvumelana nesimo sangempela sokucubungula, futhi inkinobho yokupholisa itholakala ngakolunye uhlangothi lwekhanda le-honing.

 

 

Ubulukhuni bobuso: Ngaphansi noma bulingana no-Ra12.5.
Ukujikeleza: Ngaphansi noma kulingana no-0.3 mm.
I-engeli eyikholi: Ngaphansi noma ilingana no-0.2 mm/m.
I-taper iyonke ye-workpiece ingaphansi noma ilingana no-1 mm.

 

 

1. Uhlu Lokucushwa
Sicela ubheke Okunamathiselwe 1 ukuze uthole imininingwane.

2. Amathuluzi adingekayo okufakwa kwethuluzi lomshini.

3. Idatha yobuchwepheshe
Imanuwali yesistimu yokulawula izinombolo zikagesi, isitifiketi sokufaneleka komkhiqizo.

 

 

1. Izidingo zokufakwa kwemishini, ukulungisa amaphutha, ukuqeqeshwa kokusebenza, njll
Ukwamukela ngaphambilini ngaphambi kokuthunyelwa komkhiqizo, umphakeli unesibopho sokwamukela uhlangothi lwesidingo futhi aqedele umsebenzi wokwamukela kwangaphambili. Izinto zokusebenza zizofika endaweni, futhi izisebenzi zesevisi yomphakeli zizofika kumfakisicelo zingakapheli izinsuku ezingu-20 ngemva kokuthola isaziso sesevisi ukuze kufakwe, kulungiswe, futhi kuhlolwe ithuluzi lomshini. Ukufakwa kwezinto zokusebenza kungumsebenzi womphakeli, ozohlinzeka ngamathuluzi akhe okufaka nawokwakha. Umphakeli kufanele ahambisane nemithetho yenkampani ngesikhathi sokufakwa futhi agcine umsebenzi we-5S esizeni ngesikhathi senqubo yokwakha. Ukufaka nokulungisa iphutha kuzoqedwa phakathi kwezinsuku ezingu-60. Ngemva kokufaka nokulungisa iphutha, ukukhiqizwa kwesilingo kuzokwenziwa futhi ukwamukelwa kuzokwenziwa ngokuvumelana nezindinganiso. Umphakeli uzohlinzeka ngoqeqesho lwabasebenzisi bomthengi kanye nabasebenzi abalungisayo esizeni, isikhathi esiyizinsuku eziyi-7; Abasebenzi abaqeqeshiwe bazohlolwa ngokwethiyori kanye nokusebenza ngokubambisana okuhlelwe yizinhlangothi zombili ezihlinzeka ngezidingo kanye nezidingo baze bahlangabezane nezidingo zomsebenzi.

2. Isikhathi sokuqinisekisa ikhwalithi
Isikhathi sokuqinisekisa ikhwalithi yemishini yizinyanga eziyi-12. Ngesikhathi sewaranti, uma kukhona izinkinga zekhwalithi noma ukungasebenzi kahle okudalwe ukuklanywa okungekuhle kwemishini noma ukukhiqizwa noma umthwalo wabanye abahlinzeki, umenzi kufanele alungise ngokushesha noma ashintshe okokusebenza mahhala futhi akulungise kahle.

3. Ngemva kwenkonzo yokuthengisa
Uma okokusebenza kungasebenzi ngesikhathi sewaranti, umphakeli kufanele aphendule kahle kungakapheli amahora ama-4 ngemuva kokuthola isaziso kumthengi. Uma umphakeli edinga ukuya esizeni ukuze asiphathe, umphakeli kufanele afike endaweni yomthengi phakathi kwamahora angu-48.

4. Ukufakwa kwemishini
Ukufakwa kwezinto zokusebenza kuzosizwa abaqhubi bamathuluzi omshini ohlangothini lwesidingo, futhi ukuqeqeshwa kochwepheshe kuzonikezwa opharetha ngesakhiwo nezimiso zokusebenza zethuluzi lomshini, okuhlanganisa ukuxazulula inkinga okulula, ngesikhathi sokufakwa kwethuluzi lomshini.

 

 

1. Ithuluzi lomshini belisebenza ngokuqhubekayo izinsuku ezi-3, ngokusebenza kwemishini okuzinzile kanye nekhwalithi yomkhiqizo ihlangabezana nezidingo zobuchwepheshe.

2. Zonke izingxenye zikagesi ezisetshenziswa ezintweni zokusebenza zenziwe{1}}ngemikhiqizo yekhwalithi ephezulu futhi ziqinisekisa ukusebenza okuthembekile.

3. Izinto zokusebenza zidinga ukusebenza kahle, ukulawula okuvumelana nezimo, futhi akukho ukuvuza kukawoyela noma umsindo ongajwayelekile.

4. Umhlinzeki uqinisekisa ukuthi zonke izingxenye zethuluzi lomshini zintsha sha.

 

 

1. Imiphongolo emithathu (200 L/umphongolo) kawoyela wokucija kufanele ithengwe kumodeli eqokelwe umphakeli ngesikhathi sokwamukelwa.
2. Ukucutshungulwa kokuhlolwa kwezingxenye zokusebenza (izingcezu zokusebenza ezinobukhulu ngaphakathi kwebanga lokulungisa umshini wokucija)
3. I-oilstone yokucwenga (umphakeli uhlinzeka kuphela ngenani elincane le-honing oilstone ukuze umthengi ahlole futhi ahlole ucezu lokucija).

 

Okunamathiselwe 1: Uhlu Lokucupha
Uhlu kanye nekhotheshini yokucushwa komshini wokucija wangaphandle

 

Inombolo yomkhiqizo	Igama	Ukuphawula	Ibhrendi
1	umsingathi	I-WYH-20000	I-LRT
2	ukuphotha	37.5 kW	Dench
3	Spindle motor driver	37kw	schneider
4	okuphakelayo motor	1 kw	schneider
5	Okuphakelayo umshayeli wemoto	1 kw	schneider
6	Injini ephindaphindayo	9.8kw	schneider
7	Umshayeli wemoto ophindaphindayo	9.8kw	schneider
8	uhlelo lokulawula idijithali	WYH-1	I-LRT
9	Isikrini sokuthinta	15 amayintshi	schneider
10	ukuzala		I-NSK
11	ukuhlanganisa		Italy
12	Izixhumi zezindiza/ izingxenye zikagesi		schneider
13	Uhlaka lombhede/insimbi yeshidi		I-Liruite
14	Isistimu yokuhlunga	i-centrifuge	Isihlukanisi se-Turbo{0}
15	ujantshi	Ipheya yomhlahlandlela womugqa
17	Izingxenye zikagesi		schneider
18	izingxenye ze-pneumatic		I-AirTAC

Qaphela: Ngenxa yesikhathi sokulethwa kwamanye amabhrendi amamotho namashayeli angenisiwe, ukucushwa okungenhla kungase kuthinte isikhathi sokulethwa noma kungakwazi ukuhlinzekwa. Uma kungenakwenzeka ukuphakela noma ukuthikameza ukulethwa, umenzi kanye nomfakisicelo bazoxoxisana futhi baxhumane ukuze bakhethe ngokuhlanganyela eminye imikhiqizo.

 

 

Umshini Wokujuba Wangaphandle uwuhlobo lwethuluzi lomshini elisetshenziselwa ngokukhethekile ukunemba komshini wendilinga yangaphandle yezingxenye ze-axle. Ngenqubo yokucija eyingqayizivele, lenza{1}}ukunemba okuphezulu kanye{2}}okuphezulu kokuphothula kokugcina endaweni eyisiyingi ye-workpiece, okuhloswe ngayo ukuthuthukisa ngokuphawulekayo ukunemba kwejometri kanye nekhwalithi ephezulu ye-excircle.

 

 

Umshini wokugaya wangaphandle usebenzisa ukugaya okuntantayo okuguquguqukayo, futhi umshini wokugaya oyicylindrical usebenzisa ukugaya okuqinile othintana naye.
I-Honing eyindilinga yangaphandle: ibha kawoyela intanta iqonde ku-radial ukuze ilingane nendawo yokusebenza, kanye nendlela yokucubungula yomshini wokucija oyindilinga wangaphandle: ibha kawoyela intanta iqonde ku-radial ukuze ilingane nendawo yokusebenza.
Ukunyakaza okuyinhloko kwe-cylindrical grinder ukuzungeza-isivinini esiphezulu kwesondo lokugaya

 

 

Imishini yokucija yangaphandle mihle ekulungiseni ukunemba komumo we-shaft kanye nokuqedela kahle kwendawo

Umshini wokugaya oyicylindrical uyisitebhisi-esiningi{1}}esizungezile isidlali kanye nomongo wokulawula ukunemba

 

 

Iminyaka engu-1:15 yesipiliyoni ocwaningweni nasekukhiqizweni kwemishini yokucija
2: Isofthiwe yokusebenza komshini wokuhlonipha enamalungelo empahla yobuhlakani ezimele
3:Izingxenye zemoto nezikagesi zitholakala kumikhiqizo yaseYurophu noma yaseJapan
4:Ukuthembeka kubonwa yimakethe
5:Ithimba lezobuchwepheshe elihle kakhulu
6:Kuhle ngemva{1}}kwethimba lesevisi yokuthengisa

 

 

1:Kusukela ngo-2010, umkhiqizi womshini wokucija owaziwa kakhulu emakethe yaseShayina.
2:Sineqembu elinolwazi, elisencane, nelinomthwalo wemfanelo.
3:Sineqembu elihle kakhulu lezobuchwepheshe. Siyaziqhenya ngemikhiqizo yethu.
4:Isiqiniseko sekhwalithi! Ngaphambi kokuletha ekhasimendeni, umnyango wokuqondisa ikhwalithi wefekthri ulawula ngokuqinile ikhwalithi.
5:Enza ngendlela oyifisayo imishini namathuluzi okucija akhethekile ngokwezidingo zamakhasimende zokucija ama-workpiece akhethekile.

 

Amashadi ashisayo: umshini omkhulu wokucija wangaphandle, eChina abakhiqizi abakhulu bemishini yokucija yangaphandle